TACORE designed this multiproduct filling line to gain total control over product yield and working times while keeping the quality of the end product, through an accurate real-time computer control system. Thanks to its versatility, productivity and control system, and to having all its services operative at any time, it reduces the cost per working position by 15 to 20%.
Tuna, sardine, anchovy, mackerel, mussel, clam and surimi, in all container formats: tinplate, aluminium, plastic, glass and pouches.
Multiproduct
One line for tuna, sardine, anchovy, mackerel, mussel, clam or surimi, depending on what the plant produces.
All container formats
Tinplate, aluminium, plastic, glass and pouches, with adjustable guides on the conveyors to adapt to each format.
Real-time yields and times
Accurate computer control of yield and working times, without losing quality in the end product.
Output per operator
Containers leave the line in batches and the system assigns each batch to its operator, identified by card, to control their output.
Weighing at every workstation
An individual scale at each workstation checks the weight of filled containers, plus control scales at the entrance and exit of the line.
Open, expandable system
It is run by an expandable PLC: it is not a closed program, and the customer can modify it to suit their needs.
Ergonomic workstation
Three holders per workstation for boxes or trays with raw product, containers and flakes, with an ergonomic seat and footrest.
Easy cleaning and maintenance
Easy-to-clean conveyor belts and an access stairway to the inner workstations, protected underneath so the product is not contaminated.
The system is run by an expandable PLC (it is not a closed program) and a control PC that monitors the whole process in real time and manages the system data. This keeps yields and working times under control without giving up the quality of the end product.
Expandable PLC
An open system: it can be expanded and the customer can modify it to suit their needs.
Control PC
Real-time monitoring of the whole process and management of the system data.
Operator identification
Each workstation has an identification card, and containers leave in batches assigned to their operator.
Output per operator
Each operator’s output is controlled from the batches of containers leaving their workstation.
Weighing at every workstation
An individual scale per workstation checks the weight of filled containers.
Entrance and exit control
A control scale checks the product at the entrance and exit of the line.
Dynamic scale before seaming
Product weight is checked at the entrance of the oiling and seaming lines.
Independent board and computer
The line includes an independent general board with its own computer system.
PROCESSING TABLES
